Agricultural Equipment | Highlights | Innovation

Mechanization of the agribusiness production chain and efficiency in grain receiving.

According to a survey released in June by the National Supply Company (Conab), the production of the 2018/2019 Brazilian harvest should reach 238,9 million tons. "This number represents…"

July 16, 2019 • 0 min read

According to a survey released in June by the National Supply Company (Conab), the production of the 2018/2019 Brazilian harvest should reach 238,9 million tons.This number represents a growth of 4,9% or 11,2 million tons, compared to the 2017/18 harvest. The planted area is expected to reach 62,9 million hectares, showing a growth of 1,9% compared to the previous harvest. The largest increases in area identified are for soybeans (672,8 hectares), second-crop corn (795,3 hectares), and cotton (425 hectares).. "¹

These positive production growth rates are directly reflected in grain receiving units. If the harvest is larger, the flow of trucks at storage units will be proportionally greater; therefore, streamlining this process in the agribusiness production cycle is fundamental for the efficiency and productivity of companies.

Providing improved logistics during grain reception at storage facilities is one of the advantages of equipment that mechanizes production processes. SAUR, with 93 years of experience in the Brazilian and international markets, is a pioneer in Brazil in supplying these systems. Platforms for Unloading Bulk CargoIn addition to being a benchmark in the development of solutions for cargo handling in a wide variety of market segments.

When addressing the topic of mechanization in the agribusiness production process, the applications go beyond receiving bulk materials, encompassing the handling of other materials that are shipped to other companies in the sector.

What are the main solutions that mechanize the agribusiness production process?

After harvesting, the grains are sent to warehouses or receiving centers, and at this stage, the flow of trucks is intense, so unloading quickly is essential to keep the lines flowing in these locations.

Initially, the grain undergoes a qualification process, and at this stage, it is possible to collect samples using a piece of equipment called... Grain Sample Collector.

O SAUR Sample Collector It has a specific rod, depending on the type of grain, that performs the sampling of samples at different points in the truck. This solution prevents the operator from having direct contact with the bulk material, contributing to its ergonomics and safety. The equipment can be operated by hydraulic control, remote electric push-button or wireless radio frequency. The transfer of grains occurs by suction, being directed to the analysis laboratory through hoses.

Once the sampling is complete, the grains can be unloaded into the hoppers. At this stage, the SAUR Unloading Platforms Or tippers, as they are known in the market, come into action. These machines tilt the truck, speeding up the unloading of bulk materials into the hoppers, safely and without waste.

As SAUR Unloading PlatformsThese dump trucks feature a "box" beam structure, which provides greater strength, structural rigidity, and prevents dust accumulation on the underside of the dumper. They are designed to unload rigid trucks, semi-trailers, double trailers, and road trains, with capacities ranging from 30 to 100 tons. They have a 40° tipping angle, and for special cases, such as wood chip unloading, the angle can be even greater. The average tipping time varies from 2 to 4,5 minutes depending on the model, and it is important to highlight SAUR's commitment to developing different types of locking devices to ensure operational safety.

The standard locking system for SAUR unloading platforms follows this configuration: for vehicles from 8 to 18 meters, the rear locking system is used; for vehicles from 20 to 26 meters, the chassis lock and the rear locking system are used; for vehicles from 24 to 27 meters, two chassis locks and one rear locking system are used; for vehicles 30 meters long, locking is achieved through three chassis locks and one rear locking system.

In addition to standard locking mechanisms, SAUR has developed other types of locks to increase unloading safety, including: mobile chassis locks and mobile pin-type locks. It is worth noting that three models of... SAUR locks have effectively issued patent letters: chassis lock (MU8400244-1), movable chassis lock (MU8802529-2) and movable pin type lock (MU8601680-6).

Models SAUR Unloading Platforms They are divided into rear discharge, side discharge, with balance, with displacement and towable:

A Side Unloading Platform It is suitable for ores and charcoal, with a discharge time of 2 to 2,5 minutes and remote activation via a push button.
A Platform with Electronic ScaleThis allows weighing and unloading to be done with just one piece of equipment, significantly reducing the area required for receiving units, as well as optimizing the number of operators.
A Mobile Unloading PlatformWith a maximum length of 21 m, it moves on rails and is ideal for serving two or more adjacent hoppers.
A Towable Unloading PlatformIt is installed on a wheeled base, eliminating the need for civil works, as its structure provides mobility for unloading trucks.
As Rear Discharge PlatformsIn addition to standard applications for grain unloading, they have also been developed for unloading hospital waste or onto a barge in a floating port.

The wide range of Platforms for Unloading Developed by SAUR, it demonstrates the company's expertise in this market. Following the constant technological innovation that guides its projects, SAUR developed the... Turbo & Save Energy, a drive device for the platforms, which allows for faster tilting, with a 28% saving in energy consumption. The company also launched on the market the RIGHT MEASURE, a way to configure the Tumblers according to each need. As for Electronic Operation BulletinIt records all operational information, generating reports to facilitate monitoring the equipment's lifespan and preventing maintenance issues.

SAUR solutions don't stop at grain receiving. There are solutions that allow for the mechanization of the shipping process in cooperatives and warehouses. After all, mechanizing the shipping process for sacks and big bags makes the operation ergonomically correct and even more efficient. Some equipment used for shipping sacks includes... SAUR Cargo Pusher and Push-Pull Loads SAURThis allows for the shipment of cargo while retaining the pallet at the company, resulting in cost savings and an ergonomically correct operation. And, for handling big bags, we have the... SAUR Cranes And the Hydraulic Big Bag Gripper, solutions that provide speed and safety in handling these loads.

Developing innovative solutions that add efficiency and productivity to logistics operations within the production chain of various segments, including agribusiness, is one of the main drivers of SAUR's business. After all, mechanizing processes and automating operations is the trend in the logistics market and will be one of the factors responsible for the survival of companies in this competitive market.